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World of Software > Gadget > 7 Custom Box Styles That Small Businesses Use for Product Shipping
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7 Custom Box Styles That Small Businesses Use for Product Shipping

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Last updated: 2025/02/21 at 8:53 AM
News Room Published 21 February 2025
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An incredible box style does much more than just fit the product snugly inside. Packaging box style plays an important role in ensuring the safe and convenient shipping of products for small and large businesses.

Choosing the right box style that meets the shipping requirements of a small business is important yet challenging when endless options are out there. Not anymore! Here, we will discuss 7 custom box styles that most small businesses use. Read on to find more!

Importance of Box Styles for Product Shipping

Styles of product packaging boxes matter a lot when it comes to the shipping of products. Choosing an appropriate style for wholesale boxes and packaging not only ensures the snug fitting of products but also contributes to seamless shipping. A secure and tightly sealed style of boxes protects the products from bumps and knocks of shipping.

Appropriate style also helps optimise vehicle and cargo space. For instance, pyramid or gable boxes may require added space due to additional corners and handles, while rectangular boxes occupy less space in cargo. Rectangular boxes also optimise space, because they are easy to stack over one another. 

Another importance of packaging style is that it can enhance the unboxing experience of product recipients (customers of small businesses). For example, sleeve slider mailer boxes tempt buyers with a remarkable unboxing style that unlocks opportunities for impressive branding that boosts sales.

7 Custom Box Styles for Product Shipping of Small Businesses

Now that we know the importance of box styles for product shipping, let’s dive into functional styles of shipping boxes. Various shapes of custom boxes are available in the market. Here are 7 of the most durable and reliable box styles that most small businesses pick for shipping products:

1. Regular Slotted Containers (RSC)

Regular slotted containers (RSC) are included in the most commonly used styles for mailer packaging boxes. Such packaging styles are considered to be ideal for the secure shipping of products. These containers come with 4 foldable flaps all are equal in length on two sides of the box. Opposite flaps of these containers meet at the centre and can be sealed with the help of glue or tape.

Tight sealing of such boxes is essential so that products packed in them don’t come out of the box during transit. For this purpose, strong tape or quality glue is required that doesn’t let flaps of boxes get apart. These boxes are made of corrugated material that is famous for its durability. Multi-layer walls of corrugated boxes resist the bumps and knocks of shipping.

2. Half Slotted Containers (HSC)

Like RSC, half-slotted containers (HSC) are also made of corrugated packaging material. As far as the style of these boxes is concerned, it is quite similar to RSC boxes. The only difference is that HSC has a missing set of flaps at one side of the boxes. The other side has equal in-length flaps that remain closed.

The end with missing flaps can be kept open or closed with a separate lid according to your preferences. This style of boxes is mostly used for storage purposes. In retail stores, such boxes are stuffed with products and kept open from the top so customers can pick the products they want.

However, if you want to use these boxes for shipping, it is recommended to cover the top of these boxes with a fitting lid.

3. Roll-End Tuck Boxes

Another one of the most commonly used custom mailer boxes for small businesses comes in a roll-end tuck style. These boxes can be made from cardstock or corrugated material. The convenient opening mechanism of these boxes makes them stand out from other box styles. They come with a hinged flap that can be folded and tucked at the front of the box tray.

Such packaging boxes are excellent for packing and shipping small and medium-sized products. Most e-commerce businesses mail their products in tuck-end packaging boxes. You can print your brand elements on such mailer boxes as well to boost your brand before your buyers.

4. Full Overlap Slotted Containers

If you are looking for a more secure closure for shipping boxes, you can opt for full overlap slotted containers. The style of these boxes is similar to regular slotted containers, yet come with multi-layered closures leaving less chance for products to leave the box.

Flaps of these boxes completely overlap over one another that need to be sealed with glues and adhesive tapes after closing. As the flaps overlap fully, such boxes endure more bumps and knocks. You can use these boxes to ship those products that may encounter rough handling.

5. Telescope Boxes

The telescope box style is also a common one in the retail industry. These boxes come in two-pieces. One of them is the tray that carries the products. The other part is a removable lid. Trays are made of double-wall cardboard with sharp and sturdy corners providing ultimate protection to products packed inside.

The lid is removable and is not famous for tight sealing. Such boxes are excellent to ship valuable yet bump-resistant goods like shoes, apparel, etc. Such items don’t require cushioning or secure closure to remain safe during shipment.

6. Sleeve-Slider Boxes

If you want to fascinate your customers with remarkable unboxing experience, choose sleeve-slider shipping boxes. These two-piece packaging boxes offer an exclusive unboxing style. One part of these boxes is a tray that holds the products packed in these boxes. Another part of these boxes is a sleeve that wraps the tray. Trays can slide beneath the sleeves offering an exquisite experience to the users.

Such boxes are mostly made of cardboard and Rigidstock and are suitable to pack high-end products. You can ship your premium e-commerce items to customers in these boxes and impress them.

7. Magnetic Closure Mailer Boxes

If you are looking for a premium packaging style for product shipping, nothing can beat magnetic closure boxes. These packaging boxes are made of high-end rigidstock that exude a luxurious charm. The most exclusive feature of these boxes is tempting magnetic closure. This type of closure is convenient to open and offers an adorable feel upon unboxing as well.

Magnetic closure mailer boxes are more suitable for shipping premium items. To further add a touch of elegance, most brands add custom-shaped EVA foam inserts to these boxes.

Conclusion

Choosing the right style for shipping boxes is essential to ensure safe and convenient shipping. However, finding a suitable style that meets specific shipping needs is challenging. We hope you will find a reliable option from the above 7 box style options that most customers use.







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